PVD-COATED CUTTING TOOLS AND METHOD FOR MAKING THE SAME

摘要

A coated cutting insert includes a substrate that is either a ceramic substrate or polycrystalline cubic boron nitride-containing substrate and has a substrate surface. A base coating scheme is applied by chemical vapor deposition to the substrate surface wherein the base coating scheme includes the following coating layers: an inner coating layer adjacent to the substrate surface wherein the inner coating layer is a nitride selected from the group consisting of titanium nitride, zirconium nitride and hafnium nitride; an inner mediate coating layer deposited to the inner coating layer wherein the inner mediate coating layer is a carbonitride selected from the group consisting of titanium carbonitride, zirconium carbonitride and hafnium carbonitride; an outer mediate coating layer deposited to the inner mediate coating layer and wherein the outer mediate coating layer is a carbonitride selected from the group consisting of titanium carbonitride, zirconium carbonitride and hafnium carbonitride; and an outer coating layer deposited on the outer mediate coating layer wherein the outer coating layer is a carbide selected from the group consisting of titanium carbide, zirconium carbide and hafnium carbide. An exterior coating scheme is deposited on the base coating scheme by physical vapor deposition.

主权项

1. A coated cutting insert comprising:
a substrate wherein the substrate is either a ceramic substrate or polycrystalline cubic boron nitride-containing substrate, and the substrate having a substrate surface; a base coating scheme applied by chemical vapor deposition to the substrate surface; the base coating scheme comprising an inner coating layer adjacent to the substrate surface, and the inner coating layer comprising a nitride selected from the group consisting of titanium nitride, zirconium nitride and hafnium nitride, an inner mediate coating layer deposited to the inner coating layer comprising a carbonitride selected from the group consisting of titanium carbonitride, zirconium carbonitride and hafnium carbonitride, and an outer mediate coating layer comprising a carbonitride selected from the group consisting of titanium carbonitride, zirconium carbonitride and hafnium carbonitride, and an outer coating layer comprising a carbide selected from the group consisting of titanium carbide, zirconium carbide and hafnium carbide; and an exterior coating scheme deposited on the base coating scheme by physical vapor deposition.