Method for Manufacturing a Composite Resilient Product that is Selected from Thermosetting Material and Thermoplastic Material

摘要

A method includes selecting a primary staple from thermosetting material and thermoplastic material. Then, a pressure is applied so that the thermosetting material and the thermoplastic material present a sheet state. Then, the thermosetting material and the thermoplastic material are laminated and heated. After the thermoplastic material is heated at a high temperature, thermoplastic resin molecules in the thermoplastic material are activated, and the distance between the thermoplastic resin molecules is increased to present a medium layer which is moved to intertwine the thermosetting material and the thermoplastic material. Then, the thermoplastic resin molecules between the thermosetting material and the thermoplastic material are fused by a pressing operation so that the thermosetting material and the thermoplastic material are combined together. Finally, the thermoplastic resin molecules are cooled and cured to obtain a composite resilient product including the thermosetting material and the thermoplastic material.

主权项

1. A method for manufacturing a composite resilient product, comprising:
a step a) of preparing a staple: selecting a primary staple from thermosetting material and thermoplastic material; a step b) of compressing: applying a determined pressure on the thermosetting material and the thermoplastic material by a compression device so that the thermosetting material and the thermoplastic material present a sheet state; a step c) of laminating: mutually laminating the thermosetting material and the thermoplastic material each of which has a sheet shape; a step d) of fusing: heating the thermosetting material and the thermoplastic material so that after the thermoplastic material is heated at a high temperature, the thermoplastic material contains thermoplastic resin molecules which are activated to increase a distance between the thermoplastic resin molecules and to present a medium layer, wherein the medium layer of the thermoplastic resin molecules is moved to intertwine the thermosetting material and the thermoplastic material; a step e) of pressing: performing a pressing operation to mutually fuse the thermoplastic resin molecules between the thermosetting material and the thermoplastic material so that the thermosetting material and the thermoplastic material are combined together; and a step f) of cooling: performing a cooling operation by a cooling device so that the thermoplastic resin molecules between the thermosetting material and the thermoplastic material are cured to obtain a composite resilient product including the thermosetting material and the thermoplastic material.