Systems and methods for manufacturing reinforced weatherstrip

摘要

Methods for manufacturing fabric-reinforced weatherstrip include incorporating a fabric application step into a process for making coated substrates. In one embodiment, a strip of the fabric from a roll of material may be applied directly onto a coating after it has been applied in a coat die to a foam profile, while the coating is still in the molten state. Alternatively, a fabric application plate may be attached to an upstream side of coating die with a fabric feed channel cut into the plate. The fabric follows the channel to contact and mate with the foam profile. The fabric applicator plate may be configured so as to exert pressure on only the part of the product where the fabric is being applied. Ultrasonic welding techniques may also be employed.

主权项

1. A method of making a weatherstrip comprising a foam profile, a stiffener, a resin coating, and a cover layer, the method comprising the steps of:
providing a foam profile; providing a stiffener; attaching the stiffener to the foam profile; providing a cover layer, wherein the cover layer comprises a strip with edges; guiding the cover layer into at least one of a desired position, orientation, and contour relative to at least one of the foam profile and the stiffener using an applicator die comprising at least one of a plate forming a shaped opening and a guide; and passing the cover layer, the stiffener, and the foam profile through a resin coating die, wherein the edges of the strip and discrete portions of at least one of the foam profile and the stiffener are coated with resin to anchor the cover layer, while the resin is in a substantially liquid state.