摘要 |
Methods and apparatus are provided to improve the yield rate of LED packaging using LED flip chips. In one novel aspect, extended pads made of sintered silver are disposed on the cathode and the anode of the LED flip chip. The thickness of the extended pad is from about 25μπι to about 200μπι. In another embodiment, the LED flip chip further comprises a phosphor layer such that the LED flip chip emits white light. In another novel aspect, the LED flip chip with extended pads made of sintered silver is produced at the wafer level. The wafer level process involves applying sintering silver pastes to the cathode and the anode of each LED flip chip formed on the wafer and sintering the wafer at a temperature about 180°C to about 240°C for about two hours. The wafer is cut to individual LED flip chips with extended sintered silver pads. |