| 摘要 |
A method and product made thereby is provided in which a brush block is assembled with brush bristles by the method of fusing. The brush is formed with a substrate brush block that has a filler or reinforcing fiber embedded therein, according to a first preferred embodiment. The bristles of the brush are formed into tufts. An attachment end of each tuft of bristles is melted and pressed into a melted tuft cavity formed in the brush block. Upon cooling, the tuft is fixedly welded to the brush block with mechanical attachment. The bristles may be of the same or of a different polymer than the brush block. According to a second embodiment of the invention, brush bristle tufts are assembled to a substrate fibrous mat by the invention method of fusing. An attachment end of each bristle tuft is melted and pressed into intimate contact with the fibers of the mat that are kept at ambient temperature or partially melted. Upon cooling, the tuft is fixedly welded to the mat. The bristles may be of the same or of a different polymer than the brush block.
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