Method for fabricating six-sided concrete modules

摘要

A method to create a precast concrete module includes: pouring the foundation; placing a welded wire mesh reinforced polystyrene panel into a wet mix; allowing the mix to partially set up, and pouring the top of the slab; installing wall and roof panels and mechanically attaching them with welded wire mesh; installing electrical and plumbing prior to placing concrete forms; placing the forms and pouring concrete mix into the forms; and wrecking the forms and finishing out the module.

主权项

1. A method of constructing an integrated six-sided concrete module comprising a floor, four walls, and a ceiling, the method comprising:
setting a first set of concrete forms for forming the floor of the concrete module; partially forming the floor by pouring concrete to partially fill the concrete forms; submerging a floor panel and a first set of connectors into the partially formed floor; coupling wall panels and a second set of connectors to the floor panel; pouring concrete to completely fill the first set of concrete forms to form the floor of the concrete module; coupling a ceiling panel and a third set of connectors to the wall panels; removing the first set of concrete forms; setting a second set of concrete forms for forming the walls and the ceiling of the concrete module; pouring concrete to complete the walls and the ceiling of the concrete module; and after the poured concrete hardens, removing the second set of concrete forms to reveal the finished six-sided concrete module, wherein the floor panel, the wall panels, and the ceiling panel each comprise a welded wire mesh foam panel, and wherein pouring concrete comprises pouring concrete directly over at least one of said welded wire mesh panels.