发明名称 Surface-coated cutting tool having therein hard coating layer capable of exhibiting excellent chipping resistance during high-speed intermittent cutting work
摘要 A surface-coated cutting tool includes a body and a hard coating layer coating the cutting tool body. In the surface-coated cutting tool, the (Ti1-XAlX)(CYN1-Y) layer with a cubic crystal structure (X and Y are atomic ratio, and satisfy 0.60≦X≦0.90 and 0.0005≦Y≦0.005, respectively) is vapor-deposited on the body by a chemical vapor deposition method. The Al content XL is 0.55≦XL≦0.70, and the grain size DL is 0.1 μm or less in the (Ti1-XAlX)(CYN1-Y) layer near the interface between the body and the complex carbonitride layer. The Al content XH 0.80≦XH≦0.95 and the average grain size DH is 0.5 μm to 2 μm in the (Ti1-XAlX)(CYN1-Y) layer near the outer surface side. Furthermore, the Al content ratio and the grain size in the (Ti1-XAlX)(CYN1-Y) layer gradually increase to the outer surface side.
申请公布号 US9452478(B2) 申请公布日期 2016.09.27
申请号 US201314383333 申请日期 2013.03.11
申请人 MITSUBISHI MATERIALS CORPORATION 发明人 Igarashi Makoto;Tatsuoka Sho;Iwasaki Naoyuki;Osada Akira
分类号 C23C16/36;B23C5/00;C23C16/02;C23C28/04;C23C16/40;C22C29/04;C22C29/08;C22C26/00 主分类号 C23C16/36
代理机构 Leason Ellis LLP 代理人 Leason Ellis LLP
主权项 1. A surface-coated cutting tool comprising: a cutting tool body made of any one of cemented carbide including tungsten carbide, cermet including titanium carbonitride, and ultra-high pressure sintered material including cubic boron nitride; and a hard coating layer coated on a surface of the cutting tool body, wherein (a) the hard coating layer comprises at least a complex carbonitride layer of Ti and Al with a cubic crystal structure, the complex carbonitride layer being vapor-deposited by a chemical vapor deposition method and having an average thickness of 1-20 μm, (b) an Al content ratio X and a C content ratio Y satisfy 0.60≦X≦0.90 and 0.0005%≦Y≦0.005, respectively, in the complex carbonitride layer: an average composition of the complex carbonitride layer being expressed by a composition formula, (Ti1-XAlX)(CYN1-Y); and X and Y being in atomic ratio, (c) an Al content ratio XL is 0.55≦XL≦0.70: a location L being a location 0.3 μm from an interface of the complex carbonitride layer on a side of the cutting tool body to an internal part of the complex carbonitride layer; compositional analysis being performed on a cross-section, which includes the location L and is perpendicular to the surface of the cutting tool body, centering around the location L to obtain an Al content ratio of the complex carbonitride layer of Ti and Al with a cubic crystal structure; and the Al content ratio XL being calculated as an average value of the obtained Al content ratio by the compositional analysis in atomic ratio; an Al content ratio XH is 0.8≦XH≦0.95: a location H being a location 0.3 μm from an interface of the complex carbonitride layer on an outer surface side of the complex carbonitride layer to the internal part of the complex carbonitride layer; compositional analysis being performed on a cross-section, which includes the location H and is perpendicular to the surface of the cutting tool body, centering around the location H to obtain an Al content ratio of the complex carbonitride layer of Ti and Al with a cubic crystal structure; and the Al content ratio XH being calculated as an average value of the obtained Al content ratio by the compositional analysis in atomic ratio; andthe complex carbonitride layer has a compositionally gradient structure in which the Al content ratio in the complex carbonitride layer gradually increases from the interface of the complex carbonitride layer on the side of the cutting tool body to the outer surface side of the complex carbonitride layer, and (d) an average grain size DL, which is an average value of crystal grain width of the complex carbonitride in a cross-section including the location L and being parallel to the surface of the cutting tool body, is 0.1 μm or less; an average grain size DH, which is an average value of crystal grain width of the complex carbonitride in a cross-section including the location H and being parallel to the surface of the cutting tool body, is 0.5 μm to 2 μm; andan average grain size of the complex carbonitride layer of Ti and Al with the cubic crystal structure forms a grain size distribution gradually increasing from the interface of the complex carbonitride layer on the side of the cutting tool body to the outer surface side of the complex nitride layer.
地址 Tokyo JP