发明名称 Method of manufacturing an article by hot pressing and ultrasonically inspecting the article
摘要 A method of manufacturing an article by hot pressing and ultrasonically inspecting the article comprises forming and filling a canister with powder material and evacuating and sealing the canister. Heat and pressure are applied to the canister to consolidate the powder material to form the article. The article within the canister is ultrasonically inspected by moving a transducer over the whole of the canister. The position of an interface between the article and the canister, and the thickness of the canister, at each position on the surface of the canister and if there are defects within the article are determined. The canister is then removed from the article by machining the canister using a machining tool, the movement of the tool is controlled such that at each position of the canister the tool removes the determined thickness of the canister for the corresponding position on the surface of the canister.
申请公布号 US9630248(B2) 申请公布日期 2017.04.25
申请号 US201414483814 申请日期 2014.09.11
申请人 ROLLS-ROYCE plc 发明人 Wright David Cameron;Clark Daniel
分类号 B22F3/15;B23K20/02;B22F7/06;G01N29/04;G01N29/11;B22F3/24;B22F7/08;F23R3/00;C22C49/08;C22C49/11 主分类号 B22F3/15
代理机构 Oliff PLC 代理人 Oliff PLC
主权项 1. A method of manufacturing an article by hot pressing and ultrasonically inspecting the article comprising the steps of:— (a) forming a canister, (b) filling the canister with powder material, filling the canister with a plurality of components or filling the canister with powder material and at least one component, (c) evacuating the canister, (d) sealing the evacuated canister, (e) applying heat and pressure to the canister to consolidate and diffusion bond the powder material together to form the article, to diffusion bond the components together to form the article or to consolidate the powder material and diffusion bond the powder material and the at least one component together to form the article, (f) ultrasonically inspecting the article within the canister by moving at least one ultrasonic transducer over the whole of an external surface of the canister, (g) determining the position of an interface between the article and the canister at each position on the external surface of the canister, (h) determining if there are any defects within the article, (i) determining the thickness of the canister at each position on the surface of the canister, (j) removing the canister from the article by machining the canister using a machine tool, and (k) controlling the movement of the machine tool over the canister such that at each position of the canister the machine tool removes the determined thickness of the canister for the corresponding position on the external surface of the canister.
地址 London GB
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