发明名称 Laser reinforced direct bonding of optical components
摘要 A method for the laser reinforced direct bonding of two optical components having a respective bonding surface and a reinforced optical assembly made thereby are provided. The method includes a first step of assembling the two optical components by direct bonding of their respective bonding surface together, thereby defining a direct-bonded interface therebetween. The method further includes a second step of reinforcing the direct-bonded interface with a weld seam including at least one substantially continuous reinforcing weld line forming a closed shape enclosing a sealed direct-bonded region. Each weld line is inscribed by focusing ultrashort laser pulses at the direct-bonding interface so as to generate non-linear optical phenomena inducing a localized junction between the two optical components. Advantageously, embodiments of the present invention provide reinforced optical assemblies exhibiting hermetic and mechanically resistant bonds over a large area as well as negligible alteration of their optical transmission properties.
申请公布号 US9625713(B2) 申请公布日期 2017.04.18
申请号 US201213979014 申请日期 2012.01.10
申请人 Université Laval 发明人 Helie David;Vallee Réal;Lacroix Fabrice
分类号 G02B27/00;B23K26/00;B23K26/06;B23K26/28;B29D11/00;B23K26/32;B23K26/142;B23K26/0622;B23K26/60;B29C65/16;B29C65/00;B29L11/00;B23K103/00 主分类号 G02B27/00
代理机构 Baker & Hostetler LLP 代理人 Baker & Hostetler LLP
主权项 1. A method for joining together a first and a second optical component, each or said first and second optical components having a respective bonding surface, the method comprising the steps of: a) assembling the first and second optical components by direct bonding of the respective bonding surfaces thereof together, thereby defining a direct-bonded interface therebetween; and b) reinforcing said direct-bonded interface with a weld seam comprising at least one reinforcing weld line forming a closed shape enclosing a sealed direct-bonded region, said sealed direct-bonded region forming an optical transmission window, said reinforcing comprising, for each of said at least one weld line, the steps of: 1) propagating ultrashort laser pulses along an optical axis through the first optical component toward the direct-bonded interface, the ultrashort laser pulses having a spectral bandwidth within which at least the first optical component is substantially transparent, focusing said ultrashort laser pulses on a focal spot inside the second optical component near the direct-bonded interface and controlling a peak power and a repetition rate of said ultrashort laser pulses at the direct-bonded interface so as to form, through a balance between self-focusing and plasma defocusing of said ultrashort laser pulses, an optical filament across the direct-bonded interface said optical filament creating a plasma channel that induces a localized junction between said first and second optical components; and2) translating the focal spot of the ultrashort laser pulses with respect to the direct-bonded interface in a pattern defining said closed shape.
地址 Quebec (Quebec) CA