Modular Headlamp Assembly having a High Beam Module

摘要

A modular headlamp assembly includes a low beam headlamp module, a high beam headlamp module, and front turn/parking lamp module. The low beam headlamp module and the high beam headlamp module are supported by a reflector carrier. Each of the high and low beam headlamp modules includes a heat sink and mounting assembly with a heat sink portion bisecting a reflector member. The reflector carrier is adjustably fastened to a housing to allow for adjustment of the high and low beam headlamp modules within the modular headlamp assembly.

主权项

1. A high beam headlamp module for a headlamp assembly including high beam headlamp module and a low beam headlamp module supported by a reflector carrier having a first receiving pocket for containing the low beam headlamp module and a second receiving pocket for containing the high beam headlamp module, said high beam headlamp module including:
a high beam heat sink and mounting assembly including a high beam heat sink portion having first and second sides and a high beam mounting portion having alignment features formed therein; at least one high beam LED light source supported by the high beam heat sink portion; and a high beam reflector member including an upper reflective portion and a lower portion, said high beam heat sink portion separating the high beam reflector member into the upper reflective portion and the lower portion, said high beam reflector member including mating features for engaging the alignment features formed on the high beam mounting portion to facilitate the alignment of the high beam reflector member with the high beam heat sink and mounting assembly and wherein the high beam headlamp module is positioned adjacent to the low beam headlamp module in the reflector carrier.