Thermal expansion-enhanced heat sink for an electronic assembly

摘要

A heat sink and method of fabrication are provided for removing heat from an electronic component(s). The heat sink includes a heat sink base and frame. The base has a first coefficient of thermal expansion (CTE), and includes a base surface configured to couple to the electronic component to facilitate removal of heat. The frame has a second CTE, and is configured to constrain the base surface in opposing relation to the electronic component, wherein the first CTE is greater than the second CTE. At least one of the heat sink base or frame is configured so that heating of the heat sink base results in a compressive force at the base surface of the heat sink base towards the electronic component that facilitates heat transfer from the electronic component. A thermal interface material is disposed between the base surface and the electronic component.

主权项

1. A method of fabricating a heat sink assembly comprising:
providing a heat sink base comprising a base surface to couple to a surface of a heat-generating electronic component to facilitate removal of heat from the heat-generating electronic component, the heat sink base having a first coefficient of thermal expansion, and including at least one coolant-carrying channel within the heat sink base to facilitate, removal of heat from the heat sink base; and providing a heat sink frame to couple to the heat-generating electronic component and constrain the base surface of the heat sink base in opposing relation to the surface of the heat-generating electronic component, the heat sink frame having a second coefficient of thermal expansion, wherein the first coefficient of thermal expansion of the heat sink base is greater than the second coefficient of thermal expansion of the heat sink frame, and wherein the heat sink base includes a side surface facing an inner surface of the heat sink frame and wherein heating of the heat sink base expands the heat sink base relative to the heat sink frame forcing the side surface of the heat sink base to move against the inner surface of the heat sink frame, thereby producing a resultant force component at the base surface of the heat sink base towards the surface of the heat-generating electronic component that facilitates heat transfer from the surface of the heat-generating electronic component to the heat sink base.