COMMERCIAL FISCHER-TROPSCH REACTOR

摘要

A method for converting synthesis gas into liquid hydrocarbons by introducing a synthesis gas feed into a Fischer-Tropsch system that includes a catalytic reactor fluidly connected with at least two slurry loops, the reactor comprising at least as many reactor product outlets and slurry return inlets as slurry loops; each slurry loop comprising a separation system comprising at least one separator, an inlet of each separator fluidly connected to a reactor product outlet via a slurry offtake, and an outlet of each separator fluidly connected to a slurry return inlet via a slurry return; separating concentrated catalyst slurry from the reaction product via the slurry loops; removing liquid hydrocarbon product from each separator; and returning concentrated catalyst slurry to the catalytic reactor via the slurry returns and slurry return inlets. A system for converting synthesis gas into liquid hydrocarbons via the method is also disclosed.

主权项

1. A method for converting synthesis gas into liquid hydrocarbons, the method comprising:
introducing a synthesis gas feed into a Fischer-Tropsch reactor of a Fischer-Tropsch system at a superficial gas velocity greater than the average sedimentation velocity and/or greater than the minimum fluidization velocity of catalyst in the catalytic reactor, wherein the Fischer-Tropsch system comprises: a catalytic reactor fluidly connected with at least two slurry loops, wherein the reactor comprises at least as many reactor product outlets and at least as many slurry return inlets as slurry loops; wherein each slurry loop comprises a separation system comprising at least one separator for separating concentrated catalyst slurry from liquid product; an inlet of the at least one separator fluidly connected to one of the reactor product outlets via a slurry offtake, an outlet of the at least one separator fluidly connected to one of the slurry return inlets via a slurry return, and a product outlet of the at least one separator for removal of liquid product therefrom; separating concentrated catalyst slurry from the reaction product via the at least two slurry loops; removing liquid hydrocarbon product from the at least one separator of each of the at least two slurry loops; and returning concentrated catalyst slurry to the catalytic reactor via the at least as many slurry returns and the at least as many slurry return inlets.