MANUFACTURE METHOD OF CURL MAT

摘要

PURPOSE: A method for manufacturing a curl mat is provided to remarkably reduce the use amount of glue, thereby providing an eco-friendly effect and reducing manufacturing cost. CONSTITUTION: A method for manufacturing a curl mat includes as follows: a wound curl and a molded base mat are mutually compressed with heat fusion through a compressing roller so that the curl mat is manufactured. A halogen lamp heats the adhering surfaces of the base mat and the curl for the heat fusion before the curl and the base mat are mutually compressed, and then the curl digs into the base mat and is inserted into the base mat so that the curl is firmly fixed to the base mat(S117) in case of cooling. [Reference numerals] (AA) Start; (BB) End; (S101) First step of inserting PVC particles for a coil in an extruding machine to melt into a raw material of the coil; (S103) Second step of discharging the coil raw material molten in the extruding machine into a coil shape through a plurality of nozzles, wherein the coil raw material is discharged into a water tank filled with water and equipped with a net type conveyor belt in order to prevent coagulation and maintain the shape; (S105) Third step of primarily drying the coil transferred through the conveyor belt in a dryer; (S107) Fourth step of compressing the primarily dried coil through top and bottom compressing rollers, where glue is coated on the top compressing roller to apply a binding force between coils; (S109) Fifth step of secondly drying the coil coated with the glue in a dryer; (S111) Sixth step of separating the secondly dried coil from the conveyor belt and winding the coil; (S113) Seventh step of inserting PVC particles for a base mat in an extruding machine to melt into a raw material for the base mat; (S115) Eighth step of compressing the base mat raw material molten in the extruding machine through top and bottom forming rollers to form the base mat; (S117) Ninth step of mutually compressing and forming the coil wound in the sixth step and the base mat formed in the eighth step with a thermal bonding method, wherein a halogen lamp capable of supplying heat to an adhering surface of the base mat before compression is provided to supply heat required for thermal bonding;