METHOD OF MANUFACTURING FAN BLADE AND APPARATUS FOR MANUFACTURING THE SAME FAN BLADE

摘要

A blank sheet including a plurality of main fibers arranged in parallel with each other, auxiliary fibers and a resin that consolidates the fibers is heated to a temperature at which the resin softens, and then pressed against a fan blade mold with the direction of the main fibers aligned with the longitudinal direction of the fan blade mold. The fan blade mold is shaped so that the length thereof in the longitudinal direction along the surface of a center part thereof in the width direction is shorter than the length thereof in the longitudinal direction along the surface of end parts thereof in the width direction. When the blank sheet is pressed against the fan blade mold, a center part in the width direction of the blank sheet at an end part in the longitudinal direction is pulled with a greater force than end parts in the width direction of the blank sheet at the end part in the longitudinal direction, thereby preventing occurrence of wrinkling.

主权项

1. A method of manufacturing a fan blade, comprising heating a blank sheet including a plurality of main fibers arranged in parallel with each other, a plurality of auxiliary fibers arranged in parallel with each other so as to intersect with the main fibers, and a resin that consolidates the main fibers and the auxiliary fibers, and pressing the heated blank sheet against a fan blade mold,
wherein the fan blade mold is shaped so that a length thereof in a longitudinal direction along a surface of a center part thereof in a width direction is shorter than a length thereof in the longitudinal direction along a surface of end parts thereof in the width direction, and when the blank sheet is pressed against the fan blade mold, the blank sheet is pressed against the fan blade mold with the direction of the main fibers aligned with the longitudinal direction of the fan blade mold, and the center part in the width direction of the blank sheet at an end part in the longitudinal direction of the fan blade mold is pulled with a greater force than the end parts in the width direction of the blank sheet at the end part in the longitudinal direction of the fan blade mold.