Turbocharger and variable-nozzle assembly therefor

摘要

A variable-vane assembly includes a generally annular nozzle ring and an array of vanes rotatably mounted to the nozzle ring and connected to a rotatable actuator ring, and an insert having a tubular portion structured and arranged to be sealingly received into a bore of a turbine housing and having a nozzle portion extending generally radially out from one end of the tubular portion, the nozzle portion being axially spaced from the nozzle ring such that the vanes extend between the nozzle ring and the nozzle portion. A ring-shaped wire cage is disposed radially outwardly of the vanes and has one axial end rigidly affixed to the nozzle ring and an opposite axial end rigidly affixed to the nozzle portion so as to fix a spacing between the nozzle ring and the nozzle portion in an axial direction of the variable-vane assembly.

主权项

1. A turbocharger having a variable-nozzle turbine, comprising:
a turbine assembly comprising a turbine housing and a turbine wheel mounted in the turbine housing and connected to a rotatable shaft for rotation therewith, the turbine housing defining a chamber surrounding the turbine wheel for receiving exhaust gas from an engine and for supplying the exhaust gas to the turbine wheel, the turbine assembly defining a nozzle leading from the chamber generally radially inwardly to the turbine wheel, the turbine housing further defining an axially extending bore through which exhaust gas is discharged after passing through the turbine wheel; a compressor assembly comprising a compressor housing and a compressor wheel mounted in the compressor housing and connected to the rotatable shaft for rotation therewith; a center housing connected between the compressor housing and the turbine housing; and a variable-vane assembly connected between the center housing and the turbine housing, the variable-vane assembly comprising:
a generally annular nozzle ring and an array of vanes circumferentially spaced about the nozzle ring and disposed in the nozzle such that exhaust gas flows between the vanes to the turbine wheel, each vane being rotatably mounted to the nozzle ring and connected to a rotatable actuator ring such that rotation of the actuator ring rotates the vanes for regulating exhaust gas flow to the turbine wheel;an insert having a tubular portion sealingly received into the bore of the turbine housing and having a nozzle portion extending generally radially out from one end of the tubular portion, the nozzle portion being axially spaced from the nozzle ring such that the vanes extend between the nozzle ring and the nozzle portion; anda ring-shaped wire cage disposed radially outwardly of the vanes and having one axial end rigidly affixed to the nozzle ring and an opposite axial end rigidly affixed to the nozzle portion so as to fix a spacing between the nozzle ring and the nozzle portion in an axial direction of the turbocharger, the wire cage having a plurality of circumferentially spaced wires extending generally in the axial direction between the nozzle ring and the nozzle portion.