发明名称 Method for producing a layered material
摘要 A layered material 1 includes two metal sheets 2,3 and one ceramic sheet 4, wherein the metal sheets 2,3 and the ceramic sheet 4 are stacked so that the ceramic sheet 4 is disposed between the two metal sheets 2,3, and then bonded together through spark plasma sintering. The difference in melting temperature between the metal sheets 2 and 3 is 140° C. or less. The layered material 1 is produced by stacking two metallic sheets 2,3 that have a difference in melting temperature of 140° C. or less and the ceramic sheet 4 so that the ceramic sheet 4 is placed between the both metal sheets 2,3, then disposing the stacked structure of the metal sheet 2,3 and the ceramic sheet 4 between a pair of electrodes in a spark plasma sintering device, and bonding the metal sheets 2,3 and the ceramic sheet 4 by applying a pulse current between the electrodes while maintaining the conduction between the electrodes.
申请公布号 US9096471(B2) 申请公布日期 2015.08.04
申请号 US201013511261 申请日期 2010.11.26
申请人 Showa Denko K.K. 发明人 Suzuki Daisuke;Oyama Shigeru;Otaki Atsushi
分类号 C04B37/02;B23K11/16;H01L23/373 主分类号 C04B37/02
代理机构 Locke Lord LLP 代理人 Locke Lord LLP ;Armstrong, IV James E.
主权项 1. A method for producing a layered material, wherein the layered material comprises two metal sheets, one ceramic sheet, and at least one additional metal sheet which is made of a material which does not melt at a heating temperature during spark plasma sintering, wherein a difference in melting temperature between the two metal sheets is 140° C. or less, wherein the metal sheets and the ceramic sheet are stacked together such that the ceramic sheet is adjacent to each of the metal sheets, and the ceramic sheet is bonded to the adjacent metal sheets through spark plasma sintering, wherein the method is characterized by comprising: stacking two metal sheets on both surfaces of the ceramic sheet so that the ceramic sheet is adjacent to each of the metal sheets and stacking the additional metal sheet on the surface of at least one of the two metal sheets on the side opposite the surface which is in contact with the ceramic sheet: disposing the stacked product of the metal sheets, the ceramic sheet, and the additional metal sheet between a pair of electrodes for spark plasma sintering; and applying pulse current between the electrodes while securing electrical conduction between the electrodes and heating at a temperature between the temperature lower by 150° C. than the melting temperature of the higher-melting-temperature metal sheet of the two metal sheets, and the temperature lower by 10° C. than the melting temperature of the lower-melting-temperature metal sheet of the two metal sheets, to thereby bond the two metal sheets to both surfaces of the ceramic sheet, and bond the additional metal sheet to the surface of at least one of the two metal sheets on the side opposite the surface bonded to the ceramic sheet.
地址 Tokyo JP