Wear resistant clutch plate

摘要

A clutch member of a torque converter of an automatic transmission fitted slidingly with a splined connection between a number of extending teeth of the clutch member and channels of a torque converter housing configured to slidingly engage the teeth. At least two of the teeth are elongated for a distance beyond engagement with a base of the respective engaging channels and bent at right angles to the original tooth extension direction. The extent of parallel engagement of the bent tooth and base of the channel of the splined connection is significantly increased and fretting wear between the teeth and the channels of the housing is reduced or eliminated.

主权项

1. A method for reducing wear in a splined connection between teeth of a first one piece unitary mechanical circular plate element and respective co-fitting channels of a second circular mechanical element into which the first plate element is configured to be slidingly interfitted with a radial engagement relative to the second circular plate element, the respective channels being elongated in a direction normal to a direction of the co-fitting teeth, which splined connection is subject to rotational movement stresses and detrimental fretting wear between the teeth and channels, the method comprising the steps of:
a) providing the first mechanical element with a number of outwardly elongated radially extending teeth which linearly extend beyond bases of the respective teeth engaging co-fitting channels of the second mechanical element, b) bending the teeth with only a single right angle bend to permit the teeth and bent portion thereof to slide into and closely fit within the respective channels with the bent portion being planar and parallel to the base of the respective channels, c) slidingly fitting and engaging the teeth and bent portions within the respective co-fitting channels wherein the respective planar bent portion is configured to be in close contact with the base of the respective channels and with substantially only edges of the respective planar bent portion being in full close direct lateral contact with side walls of the respective channels, and d) subjecting the second mechanical element to the movement stress, with resultant reduced fretting wear.