发明名称 |
Method for attaching a porous metal layer to a metal substrate |
摘要 |
A method for attaching a porous metal layer to a dense metal substrate, wherein the method is particularly useful in forming orthopedic implants such as femoral knee components, femoral hip components, and/or acetabular cups. The method, in one embodiment thereof, comprises providing a solid metal substrate; providing a porous metal structure; contouring a surface of the porous metal structure; placing the porous structure against the substrate such that the contoured surface of the porous metal structure is disposed against the substrate, thereby forming an assembly; applying heat and pressure to the assembly in conjunction with thermal expansion of the substrate in order to metallurgically bond the porous structure and the substrate; and removing mass from the substrate after the porous structure is bonded to the substrate, thereby finish processing the assembly. |
申请公布号 |
US8985430(B2) |
申请公布日期 |
2015.03.24 |
申请号 |
US201213461341 |
申请日期 |
2012.05.01 |
申请人 |
Zimmer, Inc. |
发明人 |
Charlebois Steven J.;Gilbertson Leslie N.;Hawkins Michael E.;Medlin Dana J.;Shetty H. Ravindranath;Zawadzki Steven A. |
分类号 |
B32B37/12;B23P23/00;A61F2/30;A61L27/04;A61L27/30;A61L27/56;B22F7/00;B22F7/06;C23C26/00;A61F2/38;A61F2/34 |
主分类号 |
B32B37/12 |
代理机构 |
Schwegman Lundberg & Woessner, P.A. |
代理人 |
Schwegman Lundberg & Woessner, P.A. |
主权项 |
1. A method for attaching a porous metal layer to a metal substrate of an orthopedic implant, the method comprising the steps of:
providing the metal substrate; injecting a polymer that is heated onto the metal substrate in a mold so as to form an injection-molded polymer layer on the metal substrate, the injection-molded polymer layer including an outer surface shaped by the mold; after the applying step, re-heating the injection-molded polymer layer on the metal substrate to form a softened polymer layer on the metal substrate; and press-fitting the porous metal layer onto the softened polymer layer to form an assembly. |
地址 |
Warsaw IN US |