High tolerance connection between elements

摘要

This is directed to connecting two or more elements using an intermediate element constructed from a material that changes between states. An electronic device can include one or more components constructed by connecting several elements. To provide a connection having a reduced or small size or cross-section and construct a component having high tolerances, a material can be provided in a first state in which it flows between the elements before changing to a second state in which it adheres to the elements and provides a structurally sound connection. For example, a plastic can be molded between the elements. As another example, a composite material can be brazed between the elements. In some cases, internal surfaces of the elements can include one or more features for enhancing a bond between the elements and the material providing the interface between the elements.

主权项

1. An electronic device housing component, comprising:
a first conductive element forming a portion of a housing for an electronic device, the first conductive element having an outer surface and an interior surface, the interior surface opposite the outer surface, the interior surface having a first protrusion extending therefrom, the first protrusion having an opening connected to a channel that is smaller than the opening; a second conductive element forming another portion of the housing for the electronic device, the second conductive element aligned and non-overlapping with the first conductive element, the second conductive element having an outer surface and an interior surface, the interior surface opposite the outer surface, the interior surface having a second protrusion extending therefrom, the second protrusion having an opening connected to a channel that is smaller than the opening; and a non-conductive intermediate element coupled between the first and second conductive elements and connecting the first and second conductive elements end-to-end, wherein portions of the non-conductive intermediate element are positioned within the openings and channels of the first and second protrusions.