METHOD AND SYSTEM OF MAKING COMPOSITE STRUCTURES HAVING GAP FILLERS WITH CHOPPED FIBER MATERIAL

摘要

PROBLEM TO BE SOLVED: To provide improved methods and systems of making composite structures having gap or radius fillers or noodles that provide advantages over known methods, systems and structures in the relevant technical field.SOLUTION: There is provided in an embodiment a method of making a composite structure. The method includes the step of applying chopped fiber material in varying thicknesses onto a first ply surface of a first composite charge to form a layered composite charge. The method further includes the step of folding the layered composite charge. The method further includes the step of assembling a second composite charge and the folded layered composite charge to form a composite structure. The chopped fiber material forms a gap filler in the composite structure. The gap filler conforms to a shape of the composite structure surrounding the gap filler. The method further includes processing the composite structure.