发明名称 Apparatus and methods to manufacture shaped counter top edges for custom counter tops
摘要 A method of manufacturing a shaped counter top edge includes heating a sheet laminate to an elevated temperature, bending the sheet laminate to a formed laminate, and applying adhesive to at least one of the formed laminate or a substrate comprising a substrate upper face, a substrate lower face, and a substrate shaped edge positioned between the substrate upper face and the substrate lower face. The method also includes positioning the formed laminate proximate to the substrate upper face, the substrate lower face, and the substrate shaped edge, and clamping the formed laminate to the substrate upper face, the substrate lower face, and the substrate shaped edge of the substrate with a clamping press assembly until the adhesive cures to form a substrate/laminate assembly from the formed laminate and the substrate. The method further includes cutting a portion of the substrate/laminate assembly to form the shaped counter top edge.
申请公布号 US8778114(B2) 申请公布日期 2014.07.15
申请号 US201313788781 申请日期 2013.03.07
申请人 The Diller Corporation 发明人 Dufinetz Matt;Pehr John
分类号 B29C65/00 主分类号 B29C65/00
代理机构 Dinsmore & Shohl LLP 代理人 Dinsmore & Shohl LLP
主权项 1. A method of manufacturing a shaped counter top edge comprising: heating a sheet laminate to an elevated temperature; bending the sheet laminate to a formed laminate; applying adhesive to at least one of the formed laminate or a substrate comprising a substrate upper face, a substrate lower face, and a substrate shaped edge positioned between the substrate upper face and the substrate lower face; positioning the formed laminate proximate to the substrate upper face, the substrate lower face, and the substrate shaped edge; clamping the formed laminate to the substrate upper face, the substrate lower face, and the substrate shaped edge of the substrate with a clamping press assembly until the adhesive cures to form a substrate/laminate assembly from the formed laminate and the substrate, wherein the clamping press assembly comprises: a bonding press comprising: a clamping insert comprising a bonding press mold groove; anda reinforcement member coupled to the clamping insert, the reinforcement member comprising a web portion, a first flange portion extending from the web portion, and a second flange portion extending from the web portion, the first and second flange resist deformation of the clamping insert in a direction that tends to open the bonding press mold groove; anda bonding fixture comprising at least one force application member coupled to a support frame, the force application member selectively applying a clamping force to the reinforcement member of the bonding press; and cutting a portion of the substrate/laminate assembly to form the shaped counter top edge.
地址 Cincinnati OH US