发明名称 CELLULAR CERAMICS APPARATUS AND METHODS OF PRODUCTION
摘要 Cellular ceramic materials, for example closed cell glass ceramic materials, for use in construction of buildings comprising a clay material, carbon, and water used to form the cellular ceramic blocks, slabs and beams by expansion of the particles inside the ware. The cellular ceramic materials are produced by first mixing the clay, carbon and about 40% to about 70% water by weight of the clay in the mixture, allowing the mixture to cure, drying the cured mixture, then firing the dried mixture at a temperature and for a period of time sufficient to melt the surface of the mixture. The clay material can be, for example, surface clays, ball clays, kaolin, shale, fly ash and/or bentonite. In another embodiment a mixture of volcanic ash, carbon and water can be formed and layered with the mixture of clay, carbon and water. The cellular ceramic materials are, in most cases, impervious to liquid, are capable of supporting substantial loads in tension and compression without reinforcement, and require no additional insulating material. Such cellular ceramic material may also be used in the construction of buildings with a metal skeleton comprising metal bars forming a structure for supporting the cellular ceramic building material.
申请公布号 US2014175712(A1) 申请公布日期 2014.06.26
申请号 US201414194971 申请日期 2014.03.03
申请人 JWN, Inc. 发明人 North John W.;Lashley Maurice W.;Sheppard Larry D.
分类号 C04B33/32;C04B33/30 主分类号 C04B33/32
代理机构 代理人
主权项 1. A method of producing a closed cell ceramic material product comprising the steps of: a) providing clay, carbon and water; b) mixing the clay, carbon and about 40% to about 70% water by weight of the clay in the mixture to form a mixture of clay, carbon and water; c) allowing the mixture to cure; d) drying the cured mixture; e) firing the dried mixture at a temperature and held at the temperature for a period of time sufficient to melt the surface of the mixture; and f) cooling the fired mixture to produce the closed cell ceramic material product, wherein the carbon is soluble carbon and the combined total amount of soluble carbon in both the clay and the carbon mixed with the clay is about 0.05% to about 2.5% by weight of the clay without carbon in the mixture.
地址 Atlanta GA US
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