发明名称 Method of manufacturing a component
摘要 A component is manufactured from a powdered material such as a titanium alloy, by performing a first hot isostatic pressing HIP operation on the powdered material 14 while the powdered material is in contact with a molding surface 8 of a rigid, usable molding tool 2. The first HIP operation creates a non-porous shaped surface 16 on a partially consolidated component 14, but avoids bonding or reaction between the partially consolidated component 14 and the molding tool 2. After separation of the partially consolidated component 14 from the molding tool 2, the partially consolidated component 14 is subjected to a second HIP operation in which the powdered material is fully consolidated.
申请公布号 US8758676(B2) 申请公布日期 2014.06.24
申请号 US201012945058 申请日期 2010.11.12
申请人 Rolls-Royce PLC 发明人 Voice Wayne E.;Mei Junfa
分类号 B22F3/15;B22F3/16 主分类号 B22F3/15
代理机构 Oliff PLC 代理人 Oliff PLC
主权项 1. A method of manufacturing a component, the method comprising: (i) defining a mould cavity within a deformable envelope, at least a portion of the mould cavity being defined by a moulding surface of a rigid moulding tool; (ii) introducing a porous powdered material into the mould cavity; (iii) evacuating the mould cavity; (iv) forming a partially consolidated component by subjecting the deformable envelope to a first external isostatic pressing operation at a first temperature, thereby to deform the envelope to consolidate the powdered material to such an extent that the powdered material in contact with the moulding surface forms a non-porous shaped surface; (v) separating the partially consolidated component from the moulding surface and removing the rigid moulding tool; and (vi) forming a fully consolidated component by exposing the shaped surface to a fluid under pressure and subjecting the partially consolidated component to a second external isostatic pressing operation at a second temperature higher than the first temperature, thereby to consolidate the powdered material substantially fully, in which, following separation of the partially consolidated component from the moulding surface, and before the second external isostatic pressing operation, at least part of the envelope is removed to enable separation of the moulding tool from the respective non-porous shaped surface.
地址 London GB