Bent Tube With Foam Reinforcement And Method

摘要

A foam reinforced and bent tube for use in a vehicle seat frame and a method of forming such a tube are provided. The tube has a cavity which extends along its length and at least one open end. The foam may be inserted into the cavity through any desirable process including, for example, injection. The bend is formed by heating a portion of the tubular element and bending it at the heated region. The insertion of the foam material into the cavity of the tubular element may precede, follow or be simultaneous with the heating and bending processes. The foam material may have a variable type and/or a variable density through the length of the cavity.

主权项

1. A vehicle seat frame assembly, comprising:
at least one elongated tubular element having a cavity, and wherein said at least one elongated tubular element extends between distal ends and has at least one bend between said distal ends; and a foam material disposed in said cavity of said elongated tubular element and completely filling the cross-sectional area of said cavity through at least a portion of the length of said elongated tubular element and wherein said foam material has at least one of a varying type and a varying density along said portion of the length of said cavity.