Acoustical Vinyl Flooring and Methods of Manufacture

摘要

An acoustical vinyl tile having an integral acoustical layer is disclosed. The vinyl tile includes a vinyl portion, an acoustical portion, and an adhesive layer for fixing the vinyl portion to the acoustical portion. The acoustical portion comprises a crumb rubber component and a polyurethane foam component. The acoustical portion can include 10-40% crumb rubber and 60-90% polyurethane foam. The resulting vinyl tile meets ASTM E 2179 IIC sound requirements. A method of making a vinyl tile meeting the ASTM sound requirements is also disclosed. The method includes providing a vinyl slab portion, providing an acoustical slab portion comprising crumb rubber, polyurethane foam and a resin binder; and bonding the vinyl slab portion to the acoustical portion. Other embodiments are described and claimed.