Ruggedized lamp construction, and method

摘要

An arc tube light source supported by a discontinuous two-part (top and bottom) frame inside a bulb of an HID lamp is ruggedized to reduce weld breakage under vibration and shock. Each of the top and bottom frames is substantially U-shaped, with the open end of the U-shape being attached by a strap to a pinch of the arc tube. For ruggedization a bracing strap is fixed to, and extends between, two sides of the frame and is welded to a lead wire extending from the pinch. Strength is enhanced if two lead wires extend from the pinch, and the bracing strap is welded to both. Advantageously the two lead wires are sides of a U-shaped wire such as a "U-pin". Further stabilization may be achieved by using braces attached to both of the top and bottom frames and extended out against surrounding parts of the bulb.