Flow-Through Structure with Active Ingredients

摘要

The present disclosure describes systems and methods for making an active bed for use in catalyst, filter or other chemical processing systems. A fluidic substrate material is combined with one or more active ingredients while in the fluid or substantially plasticized state. Acoustic energy is applied to the fluidic substrate and active ingredient mixture, and static pressure is applied as well. The pressure is released and the mixture is allowed to form porous fluid-permeable structures (sometimes a lattice) through which a fluid to be processed can be passed.