Method of Forming a Reconstituted Wood Block

摘要

A method of forming a reconstituted wood block can include providing a recovered wood having a high aspect ratio along wood grains of the recovered wood. The recovered wood can be radially crushed or obtained as strips of recovered veneer. The recovered wood can be pretreated to increase resin absorption to form a degreased wood. The degreased wood can then be dried sufficient to reduce a moisture content to produce a dried wood. The dried wood can be soaked in a resin solution to form a resin impregnated wood. The resin impregnated wood can be dried to reduce the moisture content without substantially curing the resin to form a dried resin impregnated wood. The dried resin impregnated wood can then be molded having wood fibers oriented in a non-random predetermined pattern substantially common direction and compacted to form an uncured molded wood. The pattern can be oriented along a substantially common direction or portions may be oriented transverse to others to obtain a knotted appearance. The uncured molded wood can then be cured to form the reconstituted wood block.