REACTIVE MAGNETRON SPUTTERING FOR THE LARGE-SCALE DEPOSITION OF CHALCOPYRITE ABSORBER LAYERS FOR THIN LAYER SOLAR CELLS

摘要

A method of reactive magnetron sputtering for large-area deposition of a chalcopyrite absorber layer for thin-film solar cells on a substrate, using at least one magnetron sputter source with at least one copper target, and using an inert gas and a chalcogen-containing reactive gas in a magnetron plasma, includes introducing the chalcogen-containing reactive gas directly at the substrate. The chalcogen-containing reactive gas fraction is set at 5 to 30% of the inert gas fraction in the magnetron plasma. A sputtering pressure of between 1 and 2 Pa, is set. A negative bias voltage is applied to the substrate. The magnetron plasma is excited by rapid frequency AC voltage above 6 MHz. The substrate is heated to a temperature between 350° C. and 500° C. Low-copper deposition is performed by disposing different targets serially in the at least one magnetron sputter source and operating the targets at the same sputtering power, or by disposing same targets in the at least one magnetron sputter source and operating the targets at different sputtering powers so as to obtain stoichiometry gradients.