Double Sintered Thermally Stable Polycrystalline Diamond Cutting Elements

摘要

Embodiments of the invention include a polycrystalline diamond compact comprising a plurality of double-sintered polycrystalline diamond segments. The polycrystalline diamond segments are configured to remain thermally stable at a first temperature. The polycrystalline diamond segments are positioned upon and bonded to a transition layer of single-sintered polycrystalline diamond that is configured to remain thermally stable at a second temperature lower than the first temperature. The transition layer is positioned upon and bonded to a substrate. Embodiments of the invention have improved thermally stability, resulting in fewer defects during manufacturing and improved longevity in use.