METHOD OF FORMING A SHAPED ARTICLE FROM A SHEET OF MATERIAL

摘要

An apparatus for forming a shaped article having a first surface with a first surface profile and a second surface with a second surface profile is provided. The apparatus includes a first end mold having a cavity formed therein, where the cavity is defined by a surface having at least a portion of the first surface profile. The apparatus includes an intermediate mold having a hole formed therein. The intermediate mold is distinct from the first end mold and is configured for stacking against the first end mold such that the hole is aligned with the cavity. The apparatus includes a second end mold having a protuberance formed on a surface thereof. The protuberance is defined by a surface having at least a portion of the second surface profile and is sized for insertion into the hole and cavity.