Supported catalyst layers for direct oxidation fuel cells

摘要

A method of fabricating a supported catalyst layer for use in a fuel cell electrode, comprises sequential steps of: combining a fluid ink including a supported catalyst comprising at least one precious metal or alloy supported on particles of a support material, and a solution of at least one ionomeric polymer material, with at least one pore-forming material; forming a layer of the combined ink on a surface of a sheet of support material; hot pressing the layer; and treating the hot-pressed layer to remove pore-forming material to form a supported catalyst layer.