Base contact member for improved welding and associated method

摘要

A new contact member is provided to establish intimate contact between a lead wire and the contact member of a lamp base. A flap is formed in a planar wall and connected to the body by a hinge region. The opening formed by the flap is dimensioned to freely receive the lead wire therethrough. The flap is then deflected along the hinge region to pinch the lead wire with the flap and assure continuity of a ground path during welding. The contact member is then grounded, and the welding electrode disposed adjacent an antenna of the lead wire extending outwardly from the contact member. Welding is preferably established by forming an arc between the welding electrode and the lead wire so that the lead wire is melted to form the weld with contact member.