摘要 |
A headlamp assembly that utilizes a modified bulb shield and a lower heat deflection temperature plastic material for the construction of one or more components of the headlamp assembly. The components of the headlamp assembly that may be formed from the lower HDT plastic material include the reflector substrate, the housing, or a combination thereof. The modified bulb shield reduces the maximum temperature requirements of headlamp assemblies thereby enabling lower HDT plastic materials to be used in the headlamp assembly. The bulb shields are modified to reflect and/or transmit infrared (IR) energy that, if absorbed (at the bulb shield surface) would lead to localized heating of the headlamp reflector and the requirement that higher HDT plastic materials be used for the reflector substrate and/or housing of the headlamp assembly. The bulb shields may reflect and/or transmit IR energy using a reflective coating, an additive, and/or surface structures.
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