摘要 |
<p>A vehicle headliner assembly ( 152 ) includes a headliner structural layer. A foam beam ( 174 ) is joined to the headliner structural layer. An NVH pad ( 156 ) is partially embedded within the foam beam ( 174 ). A method of forming a headliner structure is provided. The method includes forming a headliner main body ( 170 ). The headliner main body ( 170 ) is positioned in a mold ( 220 ) that has a recess ( 224 ). The mold ( 220 ) is closed. Foam is introduced into the recess ( 224 ) to form a foam beam ( 174 ) and to join the foam beam ( 174 ) to the headliner main body ( 170 ). A portion of an NVH pad ( 156 ) is embedded in the foam.</p> |