Surgical implant

摘要

A surgical implant comprises a core region and a porous surface region extending over at least a part of said core region. The porous surface region has a predetermined pore volume fraction. A method of manufacturing a surgical implant in accordance with the invention comprises the steps of: (i) loading metallic powder having a predetermined particle size distribution around a pre-formed core in a sealable capsule; (ii) reducing pressure within said capsule to a predetermined pressure below atmospheric pressure; (iii) pressurising said capsule with a process gas to a predetermined pressure higher than the predetermined pressure of step (ii); (iv) sealing said capsule; (v) heating said pressurised sealed capsule at an elevated temperature and an elevated pressure for a predetermined time to produce an implant precursor; (vi) cooling said sealed capsule, and; (vii) heating said implant precursor for a predetermined time at an elevated temperature and a predetermined pressure below atmospheric pressure, whereby to generate porosity in said implant precursor