COMPOSITE GAS SEPARATION MODULES HAVING A LAYER OF PARTICLES WITH A UNIFORM BINDER METAL DISTRIBUTION

摘要

A composite gas separation module includes a porous substrate; an intermediate layer at the porous substrate that includes particles and a binder metal, wherein the binder metal is uniformly distributed throughout the intermediate layer; and a dense gas-selective membrane, wherein the dense gas-selective membrane overlies the intermediate layer. In one embodiment, the intermediate layer includes a gradient of particle size from a surface of the intermediate layer proximate to the porous substrate to a surface of the intermediate layer distal to the porous substrate. The particles of the intermediate layer can include particles selected from the group consisting of metal particles, metal oxide particles, ceramic particles, zeolite particles, and combinations thereof.