Rocket motor nozzle assemblies having vacuum plasma-sprayed refractory metal shell throat inserts, methods of making, and rocket motors including same

摘要

The rocket motor nozzle assembly of this invention includes a throat insert and a carbon or silica protective eyelid. The throat insert has a carbon throat support and a refractory metal shell. The shell is positioned radially inside the throat support to cover the inner surface of the throat support. The protective eyelid covers a sufficient portion of the forward surface region of the shell and the underlying converging portion of the throat support to protect these components against particle impingement. The protective eyelid extends sufficiently far forward along the converging/diverging pathway to cover and protect the forward face or edge of the throat insert and prevent the combustion gases from passing under the throat insert and reaching the radially outer surfaces of the throat insert. However, the protective eyelid leaves the throat surface region of the shell exposed to the converging/diverging pathway.