发明名称 manufacturing method of inserting hairpin conductors in a core having deformable tooth tips
摘要 A stator core (10) extends along a longitudinal axis (26) and includes a yoke (12), and a plurality of radially-inwardly projecting teeth (14) separated by intervening slots (16). Each tooth (14) includes a tooth tip (36) at the radially innermost portion of each tooth (14), thereby defining a slot opening (22). A conductor segment (44) including two segment ends (46,48), a pair of straight portions (50,52), and a hairpin-shaped end turn (47) disposed therebetween is radially inserted into at least two slots (161,162) through corresponding slot openings (22), wherein the straight portions (50,52) of the conductor segment (44) each have a width substantially equal to the width of the slot (16). After the conductor segment is inserted into the stator core (10), the tooth tips (36,38,40) are deformed so as to reduce the size of the slot opening (22), thereby providing for an improved magnetic flux path and slot fill percentage without increasing the cost of manufacturing, or decreasing the reliability of the final product. <IMAGE>
申请公布号 EP1463184(A3) 申请公布日期 2004.11.17
申请号 EP20040075758 申请日期 2004.03.09
申请人 DELPHI TECHNOLOGIES, INC. 发明人 BRADFIELD, MICHAEL DUANE
分类号 H02K1/16;H02K3/487;H02K15/00 主分类号 H02K1/16
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