Combustion heater and fuel processor utilizing ceramic technology

摘要

A multilayered ceramic chemical combustion heater for use in an integrated fuel reformer including a three-dimensional multilayer fired ceramic carrier structure defining at least one ceramic cavity therein and a method of forming the chemical combustion heater. A catalyst is formed in combination with the at least one cavity, being introduced into the cavity subsequent to the firing of the ceramic structure, thereby defining a closed heating zone. The catalyst provides for complete air oxidation of an input fuel. The chemical combustion heater generates heat in proportion to the feed rate of the input fuel and air. The ceramic cavity further includes a fuel inlet, an air inlet, or a combination pre-mixed fuel/air inlet, and an outlet. Feedback control of the feed rate of the input fuel and air allows for the maintenance of the chemical combustion heater at a specific temperature. The fuel processor includes a monolithic three-dimensional multilayer ceramic carrier structure defining a fuel reformer having heat provided by the integrated chemical combustion heater.