COMPOSITE MATERIAL FOR CONSTRUCTION AND METHOD OF MAKING SAME

摘要

A composition for making a molded construction product, having one or more walls and an inner core section, including a composition matrix having a resin system, a catalytic agent, and filler compounds for forming the walls; a foam core system for forming the inner core section, a curing agent and a drying agent. The resin system is for providing mechanical and physical characteristics of hardness and rigidity to the exterior walls of the molded product, the resin system having a range of 5.00 % to 60.0 % by weight of the composition. The catalytic agent is for activating the reaction for the polymerization of the resin system, the catalytic agent having a range of 0.50 % to 30.00 T by weight of the composition. The filler compounds have a range of 5.0 % to 80.0 % by weight of the composition. The foam core system is for producing the inner core section having three-dimensional cross-linking and a core density of 3.5 pounds per cubic foot, the foam core system having a range of 5.0 % to 70.0 % by weight of the composition. The curing agent is for cross-linking of polymers within the resin system for forming the exterior walls to be hard, rigid, and infusible, the curing agent having a range of 10 ppm to 3.00 % by weight of the composition. The drying agent is for drying and binding of excessive moisture within the composition, the drying agent having a range of 10 ppm to 10.00 % by weight of the composition. A structural reinforcement support system is provided for reinforcing the structural integrity of the composition. A locking system is provided for joining one or more of the molded products.