PAPER EMBOSSING SYSTEM WITH A FLEXIBLE COUNTER AND METHOD OFEMBOSSING

摘要

A flexible counter for an embossing system provides resilient support under a sheet which opposes pressure from a contoured die forming an embossment in the sheet. The flexible counter includes a resilient mat and a fixed bolster which supports the mat. The bolster has peripheral walls which extend around sides of the mat so that an upper portion of the mat protrudes above the peripheral walls. In addition, the bolster includes a resilient bumper that bounds an upper portion of the mat. An upper edge of the bumper is about flush with an upper surface of the mat. The walls have a peripheral channel in which the bumper is disposed. The bumper is formed of a resilient material having higher rigidity than the mat, thereby controlling the flow and stretching behavior of the upper surface of the mat as compressed during an embossing operation.