Stacks of optical fiber ribbons closely bound by respective buffer encasements, associated methods, and associated fiber optic cables

摘要

An optical module includes a stack of optical fiber ribbons that are within a buffer encasement, such as a thin sheath, that closely bounds the periphery of the stack. The optical modules can be rectangular, so that the optical modules can be readily stacked in a manner that results in a very space efficient fiber optic cable. The optical modules can be tested prior to being incorporated into the fiber optic cable so as to maximize the probability of the fiber optic cable being fully operable. The sheath cushions all of the sides of the stack. In some optical modules, the stack is movable relative to the sheath and the optical fiber ribbons are movable relative to one another. The sheath is preferably sufficiently rigid to maintain the stack in a stacked configuration, and sufficiently flexible to allow the optical fiber ribbons to slide laterally relative to one another so that, in an end elevation view of the stack, the stack and the sheath can transition from a non-skewed configuration to a skewed configuration. The lateral displacement between the optical fiber ribbons in the skewed configuration is different from the lateral displacement between the optical fiber ribbons in the non-skewed configuration. The stack can be in a longitudinally twisted configuration, and the sheath is sufficiently rigid to hold the stack in the longitudinally twisted configuration. Further, the sheath can be thin such that the exterior surface of the sheath defines ridges that correspond to the twist of the stack.