Roof module assembly having a foam-in-place headliner

摘要

A roof module assembly (10) for a passenger vehicle has a polyurethane foam substrate (16) having an upper surface and a lower surface. A decorative trim cover layer (18) is molded to the lower surface of the foam substrate. The upper surface of the foam substrate (16) is molded to an exterior roof panel (12) for providing structural support to the exterior roof panel (12).