Methods of making ferroelectric ceramic-polymer composites for voltage-variable dielectric tuning and structures using same

摘要

Methods of fabricating a porous ceramic composite having voltage-variable dielectric properties. The composite is made as follows. A polycrystalline ferroelectric powder, which is a ferroelectric perovskite such as barium strontium titanate, for example, is provided. The powder, a binder and a filler are then mixed in water to form a slurry. The powder-binder-filler slurry is then dried. The dried powder-binderfiller slurry is granulated. The granulated powder-binder-filler is pressed into a die. The binder and filler are then burned out to form a fragile porous ash-like structure. The porous structure is then sintered to form porous ceramic parts. The porous ceramic parts are then machined tiles. The machined porous tiles may then be tested for microwave properties. Fabrication methods for producing porous ferroelectric ceramic polymer composite tiles or subaperture blanks and continuous transverse stub electronically scanned antenna plates or subapertures are also disclosed.