Terminal blades mounted on flexible substrates

摘要

An electrical device includes a flat flexible dielectric substrate having a generally round hole of a given diameter. A ductile conductive film is on the substrate in an area at least about the hole. A generally flat terminal blade has a transversely projecting pin portion inserted into the hole in the substrate in contact with the conductive film. Therefore, the flat terminal blade is generally parallel to the flat flexible dielectric substrate. The cross-dimension of the pin portion is greater than the diameter of the round hole. In the preferred embodiment, the dielectric substrate is less than 0.050 inch thick, and the difference between the cross-dimension of the pin portion and the diameter of the round hole is on the order of 5% to 50% of the diameter of the hole.