Method for manufacturing air assist passageways and injector pockets

摘要

A method of making air assist passageways and injector pockets in a manifold or air assist rail includes providing a mold that can open and close with several bosses extending from an inside surface. These bosses are arranged in a row and define the inside of the injector pockets when the mold is filled. Inserting a long pin that passes through the row of injector pocket bosses inside the mold provides the air assist passageway that couples the fuel injector pockets cavity. When the cavity is filled with molten material and solidifies, the pin is withdrawn, leaving a long air assist passageway extending between the injector pockets. The mold is then opened, pulling the injector pocket bosses out of the now-formed injector pockets. The resulting structure is a row of injector pockets in a manifold or air assist rail into which injectors can be inserted, that are connected by a long air assist passageway. Since the pins were inserted through the mold and into the injector pocket bosses, when, the pin is withdrawn, holes will be left at the end of the air assist passageways. These holes in the part can be later plugged or capped to prevent air from leaking out of the air assist passageways. The air assist passageway pin preferably intersects the injector pocket bosses in the middle, thereby being supported on all sides by each boss it passes through.