A METHOD AND AN APPARATUS FOR MANUFACTURING AN EXTRUDED PLASTIC PRODUCT, AND A PLASTIC PRODUCT

摘要

A method for manufacturing an extrudable product including the steps of (a) providing an apparatus including an extruder having at least one rotor with first grooves, at least one stator with second grooves and a clearance between the rotor and the stator, the first grooves, second grooves and clearance forming a processing cavity having a volume that is equal to the volumes of the first grooves, the second grooves and the clearance, the processing cavity having a cross-sectional area that decreases continuously along at least a part of an axis of the extruder, the extruder further having a supply for feeding a material to be extruded into the processing cavity; b) feeding the material to be extruded in a powder, pellet or granuate form into the processing cavity through the supply and causing rotation of the rotor relative to the stator such that the material is forced to proceed along an x-axis in a shear zone of the extruder where the material is subjected to a shear which causes a fictional heat that melts a part of the material and forms a bed of mainly unmelted particles and melt around the particles, the processing cavity being completely filled at a cross-sectional portion thereof that is a distance from the end of the extruder, the unmelted particles being present in the cross-sectional portion in an amount sufficient to increase a pressure in the extruder to a level that is higher than that needed for pushing the material further along the x-axis to a die.