Process for making a hydraulically needled superabsorbent composite material

摘要

Disclosed is a process (10) of making an superabsorbent composite material (36) which contains a hydraulically-needled fibrous web and superabsorbent materials. The method includes the steps of providing a nonwoven fibrous web (28); hydraulically needling the nonwoven web to enhance its liquid distribution properties; and introducing dry superabsorbent materials into intimate bonding contact with at least one surface of the hydraulically needled fibrous web. Also disclosed is the superabsorbent nonwoven composite material made by the described process. The hydraulically needled fibrous web component of the material may contain pulp fibers, synthetic fibers, natural fibers, bicomponent fibers, continuous filaments or mixtures thereof. The superabsorbent composite material has a saturation capacity greater than about 500 percent and a wicking rate greater than about 12 centimeters per 15 minutes. The superabsorbent composite material may be used as a liquid management material in an absorbent product or absorbent structure.