Body side molding and method

摘要

This invention relates to a method for molding composite automotive trim members having a layer of a first material and a backing member made of a second thermoplastic material. The first material is introduced to the mold in the form of an elastic sheet having a show surface. This sheet is placed in the mold and the second thermoplastic material is subsequently injected into the mold cavity. This causes the second thermoplastic material to bond to one side of the sheet and forces the show surface on the opposite side of the sheet into abutting engagement with the mold surface, thereby creating the trim member. The second thermoplastic material forms a backing member that provides structural support for the sheet. The sheet forms an outer layer for the trim member. Note that the show surface on the sheet remains intact during and after injection and therefore provides a show surface for the trim member.